Tissue protector and method of use

ABSTRACT

A tissue protector has a body structure having a longitudinal extending thin web. The body structure has an unconstrained first shape configured to form a nerve shield and is configured to shrink about a longitudinal axis to a smaller constrained second shape sized to fit into a lumen of a cannula. Preferably, the second constrained shape is oval or round having a maximum diameter equal or less than an inside diameter of the lumen. The body structure is configured to return to the first shape when the cannula is withdrawn or returned to this shape as the implant advances.

RELATED APPLICATIONS

The present application is a division of co-pending U.S. application Ser. No. 14/525,880 filed on Oct. 28, 2014 entitled “Tissue Protector And Method Of Use”.

TECHNICAL FIELD

The present invention relates to a tissue protector, or in this particular example, a tissue and nerve shield for use in minimally invasive spinal surgery.

BACKGROUND OF THE INVENTION

When a surgeon is accessing a region to be repaired such as the disc space between adjacent vertebrae, great care must be taken to avoid injury to the exposed nerve root.

Dural tears, nerve root damage, bleeding and infection, operating on the wrong level or on the wrong side are as real issues in all spinal surgeries.

With thoracic approaches, pneumothorax is also a possibility.

In addition, some injuries may be underestimated or even go unnoticed, such as a dural tear under the low-pressure irrigation.

It is an objective of the present invention to further minimize the potential for such complications by providing a unique protective tissue protector or nerve shield made in accordance to the invention as disclosed herein.

SUMMARY OF THE INVENTION

A tissue protector or nerve shield has a body structure having a longitudinal extending thin web. The body structure has an unconstrained first shape configured to form a nerve shield and is configured to shrink about a longitudinal axis to a smaller constrained second shape sized to fit into a lumen of a cannula. Preferably, the second constrained shape is oval or round having a maximum diameter equal or less than an inside diameter of the lumen. The body structure is configured to return to the first shape when the cannula is withdrawn from between two adjacent vertebral bodies and the body structure is held in position between the vertebral bodies.

The web is configured to shield a nerve root and the surrounding tissue. Also, the unconstrained first shape of the web is sized of a constant width to receive a spinal implant for insertion between the two vertebral bodies. The web forms a guide and a shield for the spinal implant. The web can have a thin oval or circular cross section in the unconstrained first shape. Alternatively, the web can have a channel or “U” cross section, rectangular or triangular cross section in the unconstrained first shape.

In a preferred embodiment, the body structure further has a first proximal end and a second distal end with the longitudinal extending thin flexible web with a pair of solid rails on each lateral end or side of the web between said ends, the web being interposed between said rails. The rails are parallel extending the entire length of the body structure. The nerve shield when unconstrained has at least one rail shielding a nerve root. The rails are spaced by the constant width web, when the body structure is in the unconstrained first shape, a constant lateral distance or width to form a shallow channel to receive a spinal implant or surgical instrument. The pair of rails is configured to guide a spinal implant during insertion while at least one of said rails shields the nerve root or tissue of interest. The rails are enlarged longitudinally extending projections having a round or at least partially round cross section. The web can be a thin rectangular cross section in the unconstrained first shape.

The invention permits a method of shielding a nerve root or tissue of interest during a spinal surgical procedure having the steps of: making an incision; inserting a cannula, wherein the cannula has a shield constrained inside the lumen of the cannula; positioning the distal end of the cannula past or beside a nerve root or tissue; withdrawing the cannula while holding the shield in position past or beside the nerve root or tissue; and freeing the shield allowing movement from a constrained shape to an unconstrained shape to protect and shield the nerve root or tissue. The method further can include inserting a spinal implant at the proximal end using the unconstrained shield as a guide to position the implant between two vertebral bodies at the distal end.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be described by way of example and with reference to the accompanying drawings in which:

FIG. 1 is a perspective view of a nerve shield of a first embodiment of the present invention shown in a deployed first unconstrained shape.

FIG. 2 is a top view showing the end of the deployed shield.

FIG. 3 is an exemplary frontal view of the device in a deployed first shape.

FIG. 4 is a frontal view of the rolled or wrapped tissue protector showing a second constrained shape for insertion in a lumen of a cannula.

FIG. 5 is a top view of the nerve shield of FIG. 4 in a second constrained shape, the circular dashed lines representing the diameter of a lumen of a cannula into which the device can fit.

FIG. 6A shows a first alternative embodiment end view of the device showing no rails.

FIG. 6B shows the end of FIG. 6A in the constrained second shape.

FIG. 6C shows a second alternative embodiment showing rails with an oval web, both devices shown in an unconstrained first shape.

FIG. 6D shows the end of FIG. 6C in the constrained second shape.

FIG. 7A is a solid version of the first embodiment FIG. 1.

FIG. 7B is a rolled rails of the lateral ends version of the first embodiment of FIG. 1.

FIG. 8 is a perspective view of the nerve shield used as a guide for insertion of a spinal implant.

FIG. 9A is a third alternative embodiment showing a “U” shape configuration unconstrained.

FIG. 9B is the constrained view of the third alternative.

FIG. 9C is a fourth view of an alternative embodiment.

FIG. 9D is the constrained view of the fourth alternative.

FIG. 10 illustrates various method steps associated with embodiments of the present disclosure.

DETAILED DESCRIPTION OF THE INVENTION

With reference to the drawings FIGS. 1 and 2, a unique tissue protector 10 is illustrated. The tissue protector 10 has a first unconstrained shape having a size typically much larger than an 8.5 mm lumened cannula as shown by the cross sectional circle. Such cannulas are often used in spinal surgery where minimally invasive approach is taken where an incision is cut into the patient's back above a target area of the spine and the cannula is inserted. The cannula provides an access port into which tools can go in and clean out the disc space and provide a prepared surface into which a spinal implant 100 can be inserted. Ideally, the insertion of a spinal implant 100 should be conducted in such a fashion that the nerve root is protected during the insertion procedure. In order to accomplish this, the present invention provides a tissue protector 10 that can lay adjacent one side of the nerve root and provide a barrier between the spinal implant 100 and the nerve root or any tissue along the way.

A unique feature of the present invention tissue protector 10 is that it is provided with a very thin web 12 as shown in FIG. 2. The web 12, shown in FIGS. 1 and 3, extends longitudinally down the length of the tissue protector 10 in an unconstrained first shape. It is designed to be wrapped or rolled about a longitudinal axis A into a tightly compressed size sufficiently small to fit inside the lumen 22 of a small diameter cannula 20, as shown in FIGS. 4 and 5. The tissue protector 10 can take a variety of cross sectional shapes as shown in FIGS. 5, 6A, 6B, 6C, 6D, 9A and 9C. The web 12 is shown as a continuous piece of thin material having an almost fully circular shape, but open forming two ends 14 such that the web 12 can be spirally wound to compress it to a diameter d that is smaller than the lumen opening of a cannula 20 into which it will be inserted. Alternatively, shown in FIG. 6C, is an embodiment having a cross sectional shape wherein two enlarged projections or bulbous ends 14 are provided and these ends 14 similarly can be folded inwardly to achieve the diameter d as required, as shown in FIG. 6D. Both of these designs are such that when positioned inside a cannula 20, they can be easily held in that position when the cannula 20 is positioned into a target region. The distal end of the cannula 20 will reach at or past the nerve root and in doing so the shield 10 which is carried inside the cannula 20 can be held in at the target location as the cannula 20 is withdrawn from the incision leaving only the tissue protector 10 in place adjacent the nerve root. The tissue protector 10, being free of the cannula 20, returns to the unconstrained first shape. When this occurs, a spinal implant 100 can be used to be slid down the interior surface of the tissue protector 10.

With reference to FIGS. 1-5, a preferred embodiment of the present invention is illustrated. This preferred embodiment tissue protector 10 of the present invention has the web 12 as a straight or flat rectangular thin material extending longitudinally wherein the ends have two enlarged bulbous features or projections 14 that are positioned at a lateral distance creating a space between the enlarged ends forming a shallow channel 16. As shown in FIGS. 2 and 3, the unconstrained shape has a fairly large width. This width can be as high as 16 mm. However, as shown in FIG. 4, when the shield body structure 11 is folded or wrapped or rolled about a longitudinal axis A into a tightly constrained second shape, the nerve shield 10 occupies a space which will fit within an 8.5 mm diameter lumen of a cannula 20. This is fully illustrated in FIG. 5. When in this constrained second position, the tissue protector 10 can be positioned inside a cannula 20 and can be held there until the cannula 20 is positioned in the proper location or target region between two adjacent vertebral bodies in the disc space at or past the nerve root. At this point, the cannula 20 can be withdrawn while holding the tissue protector 10 into position at the location. As the tissue protector 10 is freed from the constraint of being inside lumen 22 of the cannula 20 it is free to regain its unconstrained first shape. When the tissue protector 10 is fully deployed free of the cannula 20, it achieves the appearance as illustrated in FIGS. 1 and 2. To better appreciate what happens when the tissue protector 10 is in this unconstrained position deployed between the adjacent vertebrae, a handle 200 is illustrated in FIG. 8 having a spinal implant 100 positioned at a distal end of the handle 200 fixed at a proximal end of the implant 100 such that the implant 100 can be positioned onto the tissue protector 10 in the channel 16 between the enlarged ends 14 and slid into position. As shown, the tissue protector 10 provides at least one enlarged projection 14 to be adjacent or next to the nerve root and as long as the spinal implant maintains its position within the trough or channel 16 created by the two enlarged ends 14, the nerve root is protected. The implant 100 will slide freely into its desired implant location without any concern of hitting any nerve tissue or other tissue in the immediate area. This feature eliminates any risk of tissue or nerve tears.

While the implant 100 is shown on the flat web 12 of the body structure 11, it is appreciated that the spinal implant 100 similarly could be placed within the unconstrained first shapes of the other alternative embodiments having either a simple thin web 12 without any enlarged projections 14, shown in 6A, wherein the implant can be positioned inside the unconstrained first shape after the nerve shield 10 has been freed of the cannula 20 or similarly can be placed inside the other alternatives shown in FIGS. 6C, 9A and 9C to allow the implant to be basically encapsulated by a tissue protector 10 as it is being passed through to its target location.

Alternatively, the implant can help or cause the tissue protector to achieve unconstrained final shape. So, as the implant advances, the tissue protector goes from constrained to unconstrained.

With reference to FIGS. 9A 9D, another alternative cross section is shown wherein the circular shape of 6A without any enlarged bulbous ends 14 is shown, however, in this case the web 12 has a somewhat “U” shape configuration that allows it to be rolled up and wrapped into a second tightly sized second shape to fit inside the cannula. This alternative embodiment similarly can have the enlarged bulbous ends 14 as previously discussed. However, in this shape, the unconstrained first shape of the device will take that approaching a “U” shaped central web 12. The alternatives provide a much deeper channel 16. As shown, the “U” shaped configuration has a pair of sides extending from a bottom or base of the “U”. In this embodiment, the sides of the “U” replace the rails. Optionally, the ends of the sides can have enlarged bulbous ends if desired.

With reference to FIGS. 7A and 7B, the preferred embodiment shown in FIG. 1, can be formed as a solid piece of material molded or alternatively can be made from a thin piece of material having the ends rolled. When formed as a thin piece of material, it is likely that the material can be a thin nitinol or other thin metal material or any other material that can easily rolled into a tight configuration. As illustrated, the preferred embodiment achieves the shape somewhat similar to a partially unopened scroll and is commonly referred to as a scroll shield.

Since this is only one of the shapes that the tissue protector 10 can take, the alternative embodiments show variations in that shape. The thickness of the web 12 will be adapted to any size necessary to achieve an adequate wrapping. The primary objective is to ensure that the tissue protector 10 can be sufficiently constrained to fit easily and be held easily in a cannula 20 having an 8.5 mm diameter by way of example. Larger and smaller diameter cannulas could be used.

FIG. 10 illustrates various method steps associated with embodiments of the present disclosure. For example, the invention permits a method of shielding a nerve root or tissue of interest during a spinal surgical procedure having the steps of: making an incision 110; inserting a cannula 120; inserting a tissue protector 130; positioning the distal end of the cannula 140 past or beside a nerve root or tissue; withdrawing the cannula 150 while holding the shield in position past or beside the nerve root or tissue. The method further can include inserting a spinal implant 160.

Variations in the present invention are possible in light of the description of it provided herein. While certain representative embodiments and details have been shown for the purpose of illustrating the subject invention, it will be apparent to those skilled in this art that various changes and modifications can be made therein without departing from the scope of the subject invention. It is, therefore, to be understood that changes can be made in the particular embodiments described, which will be within the full intended scope of the invention as defined by the following appended claims. 

What is claimed is:
 1. A method of shielding a nerve root or tissue during a spinal surgical procedure comprising the steps of: making an incision to expose a target area of a spine; inserting a cannula through the incision, wherein the cannula comprises a tissue protector in a constrained shape inside a lumen of the cannula; positioning a distal end of the cannula past or beside the nerve root or tissue; withdrawing the cannula while holding the tissue protector in position past or beside the nerve root or tissue to allow the tissue protector to move from the constrained shape to an unconstrained shape; and inserting a spinal implant between adjacent vertebral bodies, wherein the tissue protector provides a barrier between the spinal implant and the nerve root or tissue.
 2. The method of claim 1 wherein the tissue protector comprises a first end, a second end, and a flexible web of material extending between the first end and the second end.
 3. The method of claim 2 wherein the flexible web of material is interposed between a pair of rails, wherein the flexible web of material forms a channel extending from the first end to the second end between the pair of rails.
 4. The method of claim 1 wherein the tissue protector comprises “U” shaped configuration in the unconstrained shape.
 5. The method of claim 1 wherein the tissue protector has a width as wide as 16 mm and the cannula has an inside lumen diameter as wide as 8.5 mm.
 6. The method of claim 2 wherein the tissue protector is configured to fold, wrap, or roll about a longitudinal axis of the tissue protector, wherein the longitudinal axis extends between the first end and the second end.
 7. The method of claim 1 wherein the tissue protector comprises two enlarged projections or bulbous ends extending between a first end and a second end of the tissue protector, wherein the two enlarged projections or bulbous ends are positioned within the tissue protector in the constrained shape.
 8. A method of shielding a nerve root or tissue during a spinal surgical procedure comprising the steps of: making an incision to expose a target area of a spine; inserting a cannula through the incision; inserting a tissue protector in a constrained shape inside a lumen of the cannula; positioning a distal end of the cannula past or beside the nerve root or tissue; withdrawing the cannula while holding the tissue protector in position past or beside the nerve root or tissue to allow the tissue protector to move from the constrained shape to an unconstrained shape; and inserting a spinal implant between adjacent vertebral bodies, wherein the tissue protector provides a barrier between the spinal implant and the nerve root or tissue.
 9. The method of claim 8 wherein the tissue protector comprises a first end, a second end, and a flexible web of material extending between the first end and the second end.
 10. The method of claim 9 wherein the flexible web of material is interposed between a pair of rails, wherein the flexible web of material forms a channel extending from the first end to the second end between the pair of rails.
 11. The method of claim 8 wherein the tissue protector comprises a “U” shaped configuration in the unconstrained shape.
 12. The method of claim 8 wherein the tissue protector has a width as wide as 16 mm and the cannula has an inside lumen diameter as wide as 8.5 mm.
 13. The method of claim 9 wherein the tissue protector is configured to fold, wrap, or roll about a longitudinal axis of the tissue protector, wherein the longitudinal axis extends between the first end and the second end.
 14. The method of claim 8 wherein the tissue protector comprises two enlarged projections or bulbous ends extending between a first end and a second end of the tissue protector, wherein the two enlarged projections or bulbous ends are positioned within the tissue protector in the constrained shape. 